Cause
- Excess of lubrication grease on the nose of the release bearing.
Repair
- Clean the release bearing.
- Apply the correct quantity of lubricant.
Cause
- Excessive engine brake operation.
- Incorrect disc for the application.
- Aggressive starting operation.
- The clutch operating system is badly adjusted or defective (clutch pedal).
Repair
- Replace the clutch disc.
Cause
- Incorrect release bearing travel.
- The clutch operating system is badly adjusted or defective.
- The level of pre-load on the release bearing is incorrect.
Repair
- Adjust the clutch operating system (pedal height, self adjusting system,
clutch linkage..) check the pre-load on the release bearing.
Cause
- The fork is out of shape.
- The release bearing guide tube is worn or the release arm / fork is bent / worn.
Repair
- Replace by a genuine release fork.
- Install new clutch and guide tube.
- Inspect all release bearing system components and repair or replace as needed.
Cause
- The fork is out of shape.
Repair
- Replace by a genuine release fork.
Cause
- Misalignment
Repair
- Troubleshoot cause of misalignment before replacing clutch kit.
Caution
- If misalignment is present fitting a new clutch kit will destroy the new kit.
